First drill the holes, a little difficult on the BS Bottom rail as the stroke on my drill press isn't long enough. So I did it in two stages and added a packer for the second stage. Then router the groove in, this should allow any water that gets past the seals to find the hole and drain away.
Credit Dave - clamp a same height as the top of the rebate, use a low fence (to avoid the clamps )on the router table - easy, cheers Dave.
Re-assembled result
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